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Custom Full-Zip Wavy Cable Cardigan
🧶Sweater & Jumper

Custom Full-Zip Wavy Cable Cardigan

A fold-down rib polo collar and a full-length metal zip over a wandering wavy cable — zip-up knitwear that reads tailored, not sporty.

This full-zip cardigan takes the classic cable cardigan and loosens it up: a relaxed, dropped-shoulder body with a soft melange face, carrying a serpentine wavy cable that undulates down the front panels instead of the rigid rope columns of a traditional Aran. The wave is knitted, not printed or embossed — each wandering column is a genuine cable group that crosses on its own rhythm and spacing, so the surface catches light the way real structure does and keeps that relief through repeated home laundering. The ground is a fine-gauge jersey with a brushed finish, which is what makes this silhouette sit closer to tailored knitwear than to sportswear: texture you read from across the room, softness you read from the first touch.

The two places any zip cardigan is judged are the collar and the zip line, and both are engineered here rather than assembled. The collar is a fold-down polo collar knitted in high-density 1x1 rib as its own strip, with a folded back edge so the underside stays clean whether it is worn up or rolled open; it is linked to the neckline stitch for stitch, which is why it does not curl forward or grow after washing — the most common failure point on cut-and-sewn collar cardigans. The full-length metal zip is set into a knitted zip guard so the puller never catches the yarn face, the tape stops at the collar seam so nothing scratches the chin, and the puller can be laser-engraved with your logo at the sampling stage. Ribbed cuffs and hem are knitted in matching 1x1 rib with recovered stretch, holding the boxy silhouette through wear instead of bagging at the first elbow.

Weight sits around 620-760 g/pc at 5GG-7GG in a wool-nylon blend for that dry, brushed hand; lambswool blends for premium tiers, cotton-acrylic for transitional seasons and recycled wool for sustainability-led ranges are all settable on the same block. Every ground and cable tone is Pantone-matched before bulk with dye-lot control for repeat orders, and the trim programme runs as deep as the garment: woven main label, satin care and content label, size tabs, hang tags printed or foil-blocked to your artwork, plus polybag, kraft or recycled carton packing to your spec. Typical buyers are quiet-luxury and contemporary menswear labels, unisex and streetwear-adjacent brands that want texture without loud branding, and DTC programmes building a zip-up layer for autumn drops. MOQ 100 pieces per design, sampling 72 hours from yarn stock confirmation, bulk production 2-3 weeks after PPS approval, DDP door-to-door shipping to US, EU, UK, AU and JP.

MOQ
100 pcs
Sampling
72 hours
Lead Time
2-3 weeks
Delivery
DDP Door
Applicable Knitting Techniques:
Available Cut & Structures:
Fold-Down Rib Polo CollarFull-Length Metal Zip with Knitted Zip GuardWavy Cable Front PanelsDropped Shoulder, Relaxed BodyRibbed Cuffs & Hem

Technical Specifications

MOQ100 pcs / design
Sampling72 hours
Production2-3 weeks
Gauge5GG - 7GG
YarnWool-Nylon Blend / Lambswool Blend / Cotton-Acrylic / Recycled Wool
WeightApprox. 620 - 760 g / pc
CollarFold-down polo collar in high-density 1x1 rib, knitted as its own strip with a folded back edge and linked to the neckline
ZipFull-length metal zip in a knitted zip guard; laser-engraved puller available at sampling
LabellingWoven main label, satin care & content label, size tabs — woven, printed or damask, to your artwork
Hang TagsKraft, ivory textured card, matte black or folded card; print, foil block or emboss to your dieline
PackagingFSC kraft box, EN 13432 compostable mailer, recycled LDPE polybag or cotton tote; blank or printed

Why Brands Order This Silhouette From Us

  • Wavy cable columns are knitted as real crossing cable groups on their own rhythm — structure, not print or emboss, so the relief survives washing
  • Fold-down polo collar in high-density 1x1 rib, knitted as its own strip and linked stitch for stitch — no curl, no growth after washing
  • Full-length metal zip set into a knitted zip guard with a clean stop at the collar seam; laser-engraved puller at sampling
  • Relaxed dropped-shoulder body at 620-760 g with a brushed melange face — tailored presence without sportswear branding
  • Pantone-matched yarn before bulk and a full trim programme — labels, tags and packaging all produced to your artwork
  • Real-time ERP portal tracking: live PPS, bulk knitting, and QC inspection photos
  • Custom brand packaging: woven neck labels, care tags, and biodegradable bags

Frequently Asked Questions About Custom Full-Zip Wavy Cable Cardigan

No, and that is the first thing we prove on the PPS sample. The collar is knitted as a high-density 1x1 rib strip with a folded back edge and linked to the neckline stitch for stitch, instead of a strip sewn on around a raw curve. Because the collar carries its own knitted edge and is linked rather than seamed, it keeps its roll and its opening width through wash cycles — we wash-test the sample before you approve it, because a collar that only behaves on the sample table is the most common failure in this style.

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Fast Turnaround

Request a Custom Quote for Custom Full-Zip Wavy Cable Cardigan

Tell us your target quantity and custom requirements. Direct factory pricing within 24 hours.

🔒 Direct factory confidentiality guaranteed. NDA signed upon request.
72-Hour Rapid Sampling Available

Send us the piece you were told was too hard.

Reference photo, rough sketch, or full tech pack — our Dalang technical punchers evaluate feasibility, machine gauge, yarn options, and pricing within 24 hours.

MOQ 100 pcs/design
Direct Dalang Factory
AQL 2.5 Inspection
DDP Worldwide Delivery